FLSmidth delivers engineered mineral processing equipment and services to the mining, metallurgical, industrial minerals, pyroprocessing, alumina, and pulp and paper industries. We offer optimum designs, equipment and process support for our customer’s systems, utilizing cutting-edge equipment technology, resources and materials.
When partnering with FLSmidth, our customers gain expertise in engineered mineral processing equipment and services, as well as a solid foundation of support.
crushers, feeder breakers and sizing equipment
FLSmidth supplies first-class crushing equipment for the mining, cement and aggregate industries, offering Fuller-Traylor, ABON, Buffalo, and Raptor-crushing products and technology.
More than 1,700 installed crushers, feeder-breakers and low-speed sizers support our expertise and experience. Our crushing and sizing equipment is available for surface or underground installation, stationary or mobile applications, and for climatic conditions ranging from tropical to arctic.
Primary gyratory and jaw crusher s
FLSmidth offers Fuller-Traylor primary gyratory and jaw crusher s; reliable, high-capacity machines suited to any compression crushing application. With nearly a century of experience, Traylor has earned a global reputation for durability and dependability.
Primary, secondary and tertiary low-speed sizers
FLSmidth relies on the ABON product line for low-speed sizing applications. The ABON product line includes primary, secondary and tertiary low-speed sizers with high torque and low roll speeds.
Wet and dry process grinding mill and systems
FLSmidth provides a complete line of grinding mills and systems for wet and dry processing of metallic and non-metallic materials for the mining, industrial minerals and power industries.
Many of the largest grinding mills in operation today in some of the most extreme environments are equipped with our globally renowned SAG and ball mills, both gearless and gear driven.
SAG/AG ball and rod mills
Our SAG/AG ball and rod mills include Fuller-Traylor mills, the most robust design in the industry with installations up to 25ft in diameter. Traylor equipment has been in the industry for over a century and has a worldwide reputation for sturdiness and reliability. SAG/AG mill sizes have ranged from 18ft through to 38ft in diameter with powers as high as 27,000hp.
In smaller mill sizes FLSmidth has a more cost-effective mill line called the FT series, with mills ranging in size from 1.6m (5ft) to 3.7m (12ft) in diameter.
Mineral processing equipment
Shell-supported grinding mills
FLSmidth has supplied shell-supported grinding mills in diameters up to 22ft. The Vecor product line is also used for shell-supported applications, particularly in diamond scrubbers. The slipper bearing design developed by FLSmidth-Vecor is particularly resilient to contaminated lubricants and dirty conditions.
Fuller roller mills
FLSmidth delivers the fuller roller mill (FRM) for roller mill applications. The roller mill design is extremely reliable and efficient for any application.
Liquid / solid separation technology
FLSmidth combines the longest experience in the global market for liquid / solid separation equipment, and has one of the world’s largest installed bases of original equipment, operating under well-known trademarks (Dorr-Oliver, EIMCO, Shriver, Pneumapress, Krebs and WEMCO) that have long been synonymous with know-how, reliability and performance.
Dry classification technology
FLSmidth’s O-Sepa® separator is a cutting-edge technology for dynamic classification for dry materials in both the cement and non-cement industries. The FLSmidth O-Sepa separator is a low-maintenance classifier that offers cost savings as well as increased system capacity.
Mine hoists
FLSmidth Vecor in South Africa designs and supplies mine hoists to the mining industry and is a leader in pioneering technologies. Our developments include Blair multi-rope hoists, Escort brake control systems and high-response closed loop brake control systems. FLSmidth-Vecor offers a reference list of over 630 hoists with drum diameters ranging in size from less than 1m to 6.3m.
Drum, multi-rope and friction hoists
FLSmidth Vecor offers expertise in regards to mine hoists in three principal categories: drum hoists (both double-drum and single-drum), Blair multi-rope hoists (BMR hoists) and friction hoists (Koepe hoists).
FLSmidth Vecor mainly supplies double-drum hoists, normally with both drums clutched to facilitate hoisting in balance from different working levels. Specialty applications such as the use of stage hoists for shaft sinking are also designed and supplied.
Mineral processing equipment research and development
With a century of experience in comminution, FLSmidth utilizes proven equipment and systems for testing and systems development including crushing, grinding, separation and materials analysis.
Our R&D facility contains a vast selection of equipment which can be used to produce materials to meet unique specifications. Bench-scale testing and extensive pilot plant facilities are available, so the entire process can be analyzed for feasibility. The test results, coupled with extensive data from commercial operations, are used to scale up to the commercial size process.
Expert control for mining systems
Ask FLSmidth experts about our automation services for computer control, monitoring and surveillance systems and robotics.
Metallurgical testing services
Since 2008, FLSmidth has been able to offer metallurgical testing services through its acquisition of Dawson Metallurgical Laboratories. Dawson has valued experience in precious metals, base metals and industrial minerals, and now provides testing services.
When the blast furnace slag is smelting iron from the blast a team-record molten aluminum-silicate substance; When from smelting blast furnace roof, add iron ore, fuel coke and flux, when inside-heater temperature as 1400 ~ 15 , melting into liquid materials in hot liquid floating in the mouth by iron slag, by Lord iron ditch iota dregs device separation or slag discharge, this is the mouth blast furnace slag. Blast furnace slag is by the gangue, ash content, flux and other impurities can enter into a pig iron, is a kind of fusible mixture. highway construction crusher
The processing means of blast furnace slag has three main types: high temperature slag natural cooling into hard dry slag; High temperature liquid slag water quenching will break, become loose water slag; The use of steam or compressed air will high temperature liquid slag strike scattered, into fleeciness slag cotton. Comprehensive utilization of blast furnace slag is water good way in blast furnace slag, advanced water has 100% get use. At present, the blunt water making slag craft equipment all can ensure the quality of water slag, vitrification degree can reach 90% to 95%, water residue average granularity 0.2 ~ 3.0 mm, water more than 15% slag water cut.
Now, the blast furnace slag water has been a major deal with problems of people a problem. Shanghai Ciros machine Co., LTD VSI5X impact crusher can of the for profit, changing harm reutilized, offers a blast furnace slag can use waste water to produce the glazed pottery, its raw material contains clay, green rock, still contain a blast furnace slag adding ash and water, the weight of the above mentioned materials for: clay servings of 21 ~ 31, green rock of 28 ~ 38 26 ~ 36, adding ash of blast furnace slag, 5 ~ 15 of water. The present invention made full use of waste in blast furnace slag adding ash, water resources to preparation glazed pottery, it reduced cost, product appearance quality and physical indicators have reached national standards, good quality of product, can improve the production enterprise economic benefits and market competition ability of blast furnace slag ash, adding water production glazed pottery for management of “three wastes” opened a new path. bauxite Crushing Plant
VSI5X impact crusher work, blast furnace slag fall into water, after center feed hopper holes into high speed rotating rotor is fully to accelerate and mouth out, by launching first with bounce part of a free drop impact, then material to the surrounding eddy current impact with liquid material of vortex of the cavity backing or counterattack block, first to rally after crushing cavity tops, the deflection downward motion, and from the material flow launched impeller to form a continuous material impact through the tabernacle of the congregation, finally the discharging port eduction.
VSI5X impact crusher is also called impact type system sand machine. This impact type system wide range of USES, pressure-blasting machine performance has reached the advanced international level, and is the most effective and practical reliable gravel machine, especially suitable for making abrasive, fire-proof material, cement, quartz sand, steel grit, slag powder, copper ore, iron ore, gold ore, concrete aggregate, asphalt aggregates and so on many kinds of hard, brittle materials with crushing finely, is a kind of high efficient, energy-saving gravel equipment.
Shanghai Ciros machine limited company developed the Mill, CS simmons from the taper crusher, VSI5X centrifugal impact crusher, LM vertical milling machine and the MTW European trapezoidal roller Mill pentathlon equipment. These five equipment can solve tailings water slag, slag, such as the super project fly ash to solve the problem, recycling lower output, energy dissipation tailings recycling higher technical difficult problem. gold ore crushing plant
Dry Mortar Mixing Plant Description:
FB dry mortar mixing plant is designed based on European advanced technology. It features high efficiency, low energy-consumption and environmentally friendly. Our dry mortar mixing plant, can be widely used in structural steelworks and building constructions.
Dry Mortar Mixing Plant Performances:
European coulter type mixing technology is adopted in the dry mortar mixing plant, which improved mixing efficiency and also prolonged service life. European twin-travel drying drum is equipped to optimize vanes structure and thus increased heat utilization efficiency. Heating system adopts coal fluidized bed roaster and oil fluidized bed roaster. Weighing system is equipped with international brand sensor module, twin-travel board plug valve and precise weighing device which all help achieve accurate weighting data.
Our FB dry mortar mixing plant is environmentally friendly. It is equipped with gravity dedusting and cloth bag dust collector. Therefore, it can reduce the pollution and the powder materials can be recycled. Besides, high reliability pneumatic control system, bulk and bag packing system and duplex computer control are all used in our FB dry mortar mixing plant.
Dry Mortar Mixing Plant Parameters:
| Structure |
Model |
Mixer Model |
Production (tons) |
Annual Production (10,000 tons) |
Application |
| Tower |
FBT600 |
FJD600 |
5~10 |
1.2~2.4 |
Applicable for producing coarse and clean dry mortar |
| FBT1200 |
FJD1200 |
10~20 |
2.4~4.8 |
| FBT2000 |
FJD2000 |
20~40 |
4.8~9.6 |
| FBT3000 |
FJD3000 |
30~60 |
7.2~14.4 |
| FBT4500 |
FJD4500 |
40~80 |
9.6~19.2 |
| Ladder |
FBJ2000 |
FJD2000 |
20~40 |
4.8~9.6 |
Applicable for producing coarse and clean dry mortar |
| FBJ3000 |
FJD3000 |
30~60 |
7.2~14.4 |
| FBJ4500 |
FJD4500 |
40~80 |
9.6~19.2 |
| Station |
FBZ600 |
FJD600 |
5~10 |
1.2~2.4 |
Applicable for simple production of dry mortar;
Low cost |
| FBZ1200 |
FJD1200 |
10~20 |
2.4~4.8 |
| FBZ2000 |
FJD2000 |
20~40 |
4.8~9.6 |
| FBZ3000 |
FJD3000 |
30~60 |
7.2~14.4 |
| FBZ4500 |
FJD4500 |
40~80 |
9.6~19.2 |
| Workshop |
FBC600 |
FJD600 |
5~10 |
1.2~2.4 |
Could be installed in standard industrial buildings;
Applicable for producing dry mortar of small quantity and single variety;
Low cost; |
As a China professional dry mortar mixing plant manufacturer and supplier, our company can provide a wide range of concrete plants.
Dry Mortar Mixing Plant
Double Toggle jaw crusher Product Details
Double Toggle Jaw Crusher of our design have quite a few special features for continuous crushing the angle between the two Jaws has to be smaller than the angle of the nip. The lesser the angle between two Jaws than the angle of nip, the lesser the slippage between Jaws and materials, and hence less wear on Jaw plates. Theoretically parallel Jaws for example, when angle between two Jaws is zero would provide the ideal conditions with absolutely no slippage. Naturally with these types of Jaws no continuous crushing can take place. But one can do very close to this condition, by suitably designing the crusher mechanism.
Our design is reduce the slipping tendency to the bare minimum. Our Swing Jaw stock and the location of Hinge Pin point on the centre line of the crushing zone ensure that the motion of the Jaw plates is squarely against the material. The material is gripped and crushed immediately and there is no rubbing action. The running cost of the Jaw crusher replacement of the Jaw plate is expensive. Due to the above design features due to friction, the wear of our Jaw plate is minimized, so the Jaw plates last much longer which makes the crusher more economical.
Double Toggle Jaw Crusher Salient Feature
There are some additional special features also in this design:
The Pitman is light which enable the crusher to run faster, and naturally the through put is higher. The Pitman being light the crusher required less power and all this makes our crusher more economical.
The main body itself is light sturdy and fabricated construction. The Pitman, Toggles, Bearing Seats, Eccentric Shaft and the Main Bearing are all enclosed by dust sealed covers and are lubricated by continuous oil circulation.
The arrangement of Jaw setting is provided on Stationery Jaw stock side instead of Swing Jaw stock. There by, the geometric of the Toggles remains undisturbed by the variation in Jaw setting and the crusher can always work with maximum efficiency.
Another unique feature is safety device. Incase of accidental overloads the safety device disengage the driven pulley then runs only as a lose pulley. The machine is there by protected against damages.
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Double toggle
jaw crusher illustration
Working Principals
The principals of crushing without rubbing is the secrets of “PICS INTERNATIONAL” product. That’s why the production is considerably higher then conventional crushers. The conventional types of jaw crusher s the stone pushed upwards, the stone rubs against the Jaw so the wear is fast; the capacity is low with heavy power consumption. The same is applicable to Single Toggle Jaw Crusher with further disadvantage of high upward pressure because the stone pushed up and down.
The motion of the Jaw plates is squarely against the rock. The center of Hinge Pin is passing through the center of the Crushing zone. The stone is gripped firmly and is crushed with the minimum rubbing action. It means less wear power and more production.
DOUBLE-TOGGLE STYLE JAW CRUSHER
In a double-toggle style of crusher the moving jaw plate’s pivot point is at the top. The moving jaw plate is typically referred to as the swing-jaw for that reason. The eccentric shaft is mounted separately from the swing-jaw and is located towards the bottom of the crusher. The eccentric motion is transferred to the lower part of the swing-jaw by the use of a shorter toggle plate. There are several major advantages to this arrangement:
• The horsepower requirement is substantially reduced and only one small diameter flywheel is used
• The eccentric, toggle plates, and shaft bearings run in an oil bath and are protected from dust and other contaminants
• The tramp-iron release mechanism is mounted on the much smaller flywheel and is easily reset
• The swing motion is in a straight line rather than elliptical and the manganese wear plates last longer
Over the years many mines have used the double-toggle style of crusher because of its ability to crush materials, including mineral bearing ores that were both tough and abrasive. While many aggregate producers have used the overhead eccentric style. There are many factors that should be considered when deciding which style would be best for your application.
A rotating shaft driven by either a diesel engine or an electric motor produces all jaw crusher s’ motion. To keep the motion as consistent as possible the overhead eccentric unit uses two large flywheels, one located at each end of the shaft. The weight of these flywheels produces inertia that helps even out the surges inherent in crushing material that is inconsistent in size and volume.
Double-toggle style jaw crusher manufacturers include Kue Ken, Kemko and Brown-Lennox (under license from Kue Ken), Birdsboro-Buchanan, Pennsylvania jaw crusher , Allis Chalmers, Superior, and Kobe Steel’s Allis Chalmers jaw crusher s.
Diamond equipment‘s Log Washers are ideal for scrubbing difficult materials. Tough insoluble clays, conglomerates and soft stone, and certain cemented aggregates are too difficult to clean properly in normal screw machines. The log washer thoroughly scours, breaks down, and cleans the toughest materials.
Trio brand log washers use the same outstanding features found in our fine and coarse washers – features such as heavy duty conveying paddles, a rising column of water, and construction features such as heavy duty tubs, oversize bearings and gears. Heavy duty, replaceable shoes provide a long operating life and protect the shaft and tips from long term wear and tear.
Each cast shoe has a corrugated surface to promote the most severe scrubbing action. Tubular log shafts are also designed to be considerably stronger than competing rectangular shafts used by other vendors. The lower end of the log washer is bolted to a fully machined stub shaft, while the upper end is mounted through a flexible coupling to the output shaft of the heavy duty gearbox. The Trio compound drive divides the operating load over an optimal combination of helical and spur gears, each oversized to ensure maximum operating life.
Diamond Equipment carries a full line of Log Washers with the following specifications:
Feed Size (inch): 3
Maximum Capacity (tph): 50 – 125
Power (hp): 100 – 150
Operating Speed (rpm): 32
Machine Weight (lbs): 42500
Machine Weight (kgs): 19500
Coal Mill
